Carb Rebuild Kit for KTM 2003-2005 525 EXC-G Racing & 2004-2005 400 EXC-G Racing

Carb Rebuild Kit for KTM 525 EXC-G Racing & 400 EXC-G Racing

This carb rebuild kit is designed to fit KTM 525 EXC-G Racing models from 2003 to 2005 and 400 EXC-G Racing models from 2004 to 2005, supplying gaskets and jets for a complete carburetor restoration.

Overview

This carb rebuild kit provides all necessary seals, gaskets, and jets for the carburetors on KTM 525 EXC-G Racing (2003-2005) and 400 EXC-G Racing (2004-2005). The carb rebuild kit addresses performance issues like hard starting and erratic idle. Essential for restoring peak power on these off-road racing motorcycles.

Built For Performance

• Includes pilot and main jets for stock jetting
• Complete gasket and O-ring set for a leak-free seal
• Float needle and seat for accurate fuel level
• High-quality Viton seals resist fuel degradation
• All necessary hardware for a full rebuild

Fits These Machines

• for KTM 525 EXC-G Racing (2003-2005)
• for KTM 400 EXC-G Racing (2004-2005)

On-The-Job Use

• Rebuilding carburetors during race-season maintenance
• Restoring throttle response on off-road competition bikes
• Replacing worn gaskets after prolonged ethanol exposure

Specs At A Glance

Good To Know

Q: Does this kit include the accelerator pump diaphragm? A: No, it includes only the main carburetor gaskets and jets; accelerator pump components are separate.

Q: Will this kit work on a 2006 KTM 525 EXC? A: No, this kit is specifically for 2003-2005 525 EXC-G Racing models; later models may have a different carburetor.

Slight variation in finish or dimensions may occur between production runs, and fit can depend on serial number, so confirm compatibility before ordering.