Cylinder Sleeve 78.00 mm for Sea-Doo XP 650 1993-1995

Cylinder Sleeve 78.00 mm for Sea-Doo

This 78.00 mm cylinder sleeve is made for the Sea-Doo XP 650 watercraft produced between 1993 and 1995, providing the bore surface the piston and rings ride against.

Overview

This cylinder sleeve with a 78.00 mm bore is manufactured for the Sea-Doo XP 650 and restores the cylinder to a serviceable bore when the original is worn or scored. The sleeve presses into the cylinder casting so the engine can be rebuilt to standard dimensions, making it the right choice for riders and shops doing top end work on a Sea-Doo XP 650. Installers press the cylinder sleeve in place, then hone to final clearance during the rebuild.

Built For Performance

• 78.00 mm bore size for standard rebuild dimensions
• Consistent wall thickness for stable heat transfer
• Machined bore surface ready for final honing
• Cast to suit pressed-in installation in the cylinder
• Sold as a single sleeve

Fits These Machines

• for Sea-Doo XP 650, 1993
• for Sea-Doo XP 650, 1994
• for Sea-Doo XP 650, 1995

On-The-Job Use

• Top end rebuild after a piston seizure or scoring
• Shop boring and honing work on 650 cc watercraft engines
• Restoring a scored cylinder to standard bore
• Winter rebuild projects on Sea-Doo XP 650 machines

Specs At A Glance

Good To Know

Q: Does this sleeve need to be honed after installation? A: Yes, sleeves are finish honed after pressing so the final bore matches the piston clearance spec for the Sea-Doo XP 650.

Q: Can I install this sleeve without machining the cylinder? A: The cylinder must be bored to the sleeve's outer diameter first, and a machine shop should press and deck it for a true fit.

Slight variation in finish or dimensions may occur between production runs, and fit can depend on serial number, so confirm compatibility before ordering.